Schiehallion and Loyal fields started production in 1998 and have produced more than 400 million barrels of oil from 54 wells, with approximately 450 million barrels of resource still estimated to be in place. You can choose to allow all cookies by clicking ‘Allow all’ or manage them individually by clicking ‘Manage cookie preferences,’ where you will also find more information. Rosyth-based Babcock fabricated 73 subsea structures for the project – one of the largest subsea fabrication orders placed in the UK. Tugs were used to tow it, first, the 15,300 nautical miles from South Korea to Norway and then the 286 nautical miles to the West of Shetland. OneSubsea has been assigned to manufacture 11 subsea trees for the project under a £65m (approximately $109m) contract. Cookies also allow us and our partners to show you relevant ads when you visit our site and other 3rd party websites, including social networks. A new 270m long FPSO – the Glen Lyon – will replace the old Schiehallion FPSO, located in the North Sea, 150km from West Shetland. It will replace the existing ‘Schiehallion’ FPSO and include an extension of a subsea system with new and replacement flow lines, new and replacement risers and 14 wells in addition to the 52 existing ones. The living quarters of the FPSO were designed by Arcadion, the lifeboats equipped within the FPSO were supplied by Norsafe, the seals used for the construction of the FPSO were supplied by Roxtec and the paint for the FPSO was supplied by Jotun. Lyon-based NFM Technologies has delivered the Glen Lyon FPSO turret installation winch to SBM Offshore for BP's Quad 204 redevelopment project west of Shetland. Outline • Schiehallion Field Introduction. The Quad 204 project has involved construction of a purpose-built FPSO, the Glen Lyon, which is expected to process 130,000 barrels of oil a day at peak production. The company was also involved in conducting the front-end engineering design (FEED) for the FPSO. The project shows the subsea infrastructure that sits beneath BP's Glen Lyon FPSO vessel. KBR has been subcontracted by HHI to provide engineering design and procurement support services for the FPSO. Designed for 25 years of operation, the new Quad 204 FPSO is 270m-long, 52m-wide, possess an operating draft of 14m to 20m, and provide accommodation for 125 people. Project description. The Quad 204 project is now complete, with the Glen Lyon FPSO operational. Oil production from the project is expected to peak at 20,000t a day in 2016, and gas production capacity is expected to be 3.5 million cubic feet a day. Solution: Detail design & engineering, HVAC product supply (Customised), System Automation; Supervision of Installation, System commissioning (Onshore & Offshore) & documentation . The FPSO is powered by four dual-fuel (produced gas or low-sulphur diesel) turbine generators implementing dry low emissions (DLE) system, with one serving as a standby generator. Bayan Gas Redevelopment Project Phase 2, Offshore Sarawak, Kristin Sor Oil and Gas Satellite Fields, North Sea, Everything you need to know about Romania’s oil and gas industry, The Norwegian oil and gas projects pulling in investment, GMB union ramps up the British Gas engineer strike, Embattled and embrittled: how the offshore industry is tackling hydrogen embrittlement. Schiehallion Area has five dril… The Glen Lyon FPSO is a key element of the multi-billion pound Quad 204 redevelopment project, extending production out to at least 2035. Tritech announced it has been awarded a contract for its real-time riser and mooring line monitoring system RAMS. The wells will be drilled through 2021 using Odfjell Drilling’s newly built GVA7500 designed drilling rig, Deepsea Aberdeen, through a directional drilling method. Categories: Business & Finance; Posted: over 6 years ago Advertisement Advertisement Posted: over 7 years ago UTEC Geomarine Wraps Up Quad 204 Survey UTEC Geomarine has announced the successful completion of a significant geotechnical survey … This was quite a journey considering the FPSO does not have its own means of propulsion. The subsea control equipment for the project was supplied by Aker Solutions under a Nkr650m (approximately $109m) contract. Waste heat recovery units (WHRUs) are featured on the FPSO. Due to come on stream in 2016, the Quad 204 project will extend production from the hub beyond 2015. The Quad 204 project is a development of the greater Schiehallion field area, comprising of a new floating production, storage and offloading (FPSO) vessel, new seabed infrastructure and utilizing enhanced oil recovery technology. The Clair Ridge Platform, along with its neighbour Quad 204 FPSO, was built by BP to service fields in the North Sea, west of Shetland, Scotland. The geotechnical survey for the project was performed by UTEC Geomarine. The gas export facilities remain unchanged. The equipment was installed on the vessel at Hyundai Heavy Industries yard in Ulsan, South Korea, at the end of last year. Glen Lyon was constructed at the Hyundai Heavy Industries shipyard in Ulsan, South Korea. Ce projet a donné lieu à la construction de la plus grande barge de production, stockage et déchargement (FPSO) au monde pouvant fonctionner en conditions difficiles. The partners in the project include BP (36.3%), Shell (36.3%), Hess (12.90%), Statoil (4.84%), OMV (4.84%) and Murphy Petroleum (4.84%). Quad 204 (FPSO Turret Top side/E-house) Customer: Dynamac shipyard - Singapore (SBM- Monaco) End Client: BP – UK . Storage capacity of up to 800,000 barrels of oil. (Loading), USD Other key UK contractors included Technip for the supply of flexible risers and offshore installation; Aker Subsea for subsea control systems and Amec Foster Wheeler for hook-up and commissioning support. The winching system for the FPSO’s risers and mooring chains was manufactured by NFM Technologies. If the subsequent polymer project goes ahead, it will be the first deepwater subsea polymer EOR project. Instrument Commissioning / Maintenance Glen Lyon QUAD 204 FPSO BP Dec 2015 - Present 5 years 2 months. BP’s Quad 204 Project involves the redevelopment of the Schiehallion (one of the biggest UK North Sea Fields) and Loyal fields, located west of the Shetland Islands in Blocks 204 and 205 of the UK Continental Shelf (UKCS) at water depths between 300m and 550m. Process plant designed to handle 130,000 barrels of oil and 220 million cubic feet of gas per day. The EPC contract for the internal turret mooring system for the FPSO has been awarded to SBM Offshore. The Schiehallion and neighbouring Loyal fields have produced nearly 400 million barrels of oil since production started in 1998 and an estimated 450 million barrels of resource is still available. As part of the planned field development the QUAD 204 FPSO currently under construction will replace the producing unit in 2015. The Quad 204 project involves a newbuild FPSO, the 270m-long Glen Lyon, which will become the North Sea’s largest unit once operational, onto which BP is planning to pre-invest in key polymer injection facilities. The Quad 204 project presents one of the most complex engineering challenges BP and its partners have ever undertaken. The engineering design and project management services for the subsea, umbilical, riser and flowline (SURF) infrastructure were rendered by Wood Group Kenny. QUAD 204 TURRET MOORING SYSTEMS Discipline Product Line Project TMS SBM Offshore supplied BP with the QUAD 204 Turret for the Glen Lyon FPSO. It will be able to process and export up to 130,000 barrels … Fabrication of 44 process fluid handling structures, including manifolds, flowline and riser terminations, subsea isolation valve structures, and 30 control distribution structures including assemblies and umbilical terminations are being handled by Babcock. The telecoms and security systems for the FPSO is supplied by Page Europa, who further subcontracted BMT Scientific Marine Services (BMT) to supply an integrated marine monitoring system (IMMS). The second and third phases provide a further option to develop 24 infill wells in future. Moored by 20 mooring lines, each almost a mile (1.6km) in length. • Quad 204 priorities were clearly to ensure the safe removal of the FPSO within the short working window West of Shetland UKCS • All risers were disconnected from the FPSO, cross hauled to a construction vessel and laid on the seabed in a wet store configuration to allow for expedited FPSO release. The Quad 204 TMS was engineered, procured and constructed for installation within the new BP FPSO Glen Lyon for station west of Shetland. Bowtech Products has been subcontracted by SBM Offshore to supply its Chain Stopper Monitoring System for the installation of the FPSO’s turret mooring system. In both cases, SBM Offshore (SBMO) is the supplier of the Turret Mooring System. The state-of-the-art FPSO will eventually make a journey across the world to work on the £3billion Quad 204 redevelopment project of the Schiehallion and Loyal fields, west of Shetland. (Loading)*. The first phase of the project involves the drilling of 17 producer wells and eight water injection wells. Just over a year after first oil, the Glen Lyon FPSO has successfully completed its ramp-up by producing 132,200 barrels of oil on 23 June – exceeding the maximum design rate target of 130,000 barrels a day. It extends over an area of 220 km2 in water depths of approximately 140 m. Customer challenges After 15 years of operating in harsh conditions and producing nearly 400 million barrels of oil, the original Schiehallion floating, production, storage and offload (FPSO) vessel required replacement to enable continued production from the fields. Many systems needed to be removed or replaced to different degrees, as well as expanded. The existing wells and manifolds were tied back to the new FPSO via subsea flowlines and flexible risers. This 270-meter FPSO is designed to produce 130,000 barrels of oil and 2.2 million cubic meters of gas per day; The Greater Clair Ridge Field is located 75 km west of Shetland. The FPSO is powered by four dual-fuel (produced gas or low-sulphur diesel) turbine generators implementing dry low emissions (DLE) system, with one serving as a standby … Quad 204 FPSO. Photo from BP. We use cookies to ensure that we give you the best experience on our website. Anchored to the seabed via a turret mooring system allowing the vessel to rotate and position head to the prevailing environment. Quad 204 Deepsea Aberdeen: New 6th Gen’ semi –dual derrick Quad 204 –Schiehallion Field –Restarting a brownfield subsea development Thomas Harpley, Reservoir Engineer 9th May 2018 New FPSO, Glen Lyon: biggest in N hemi-sphere BP (36.3%), Shell (36.3%), Hess (12.90%), Statoil (4.84%), OMV (4.84%), Murphy Petroleum (4.84%), 20,000t per day of oil, 3.5 million cubic feet per day of gas. These facilities are temporarily deactivated to facilitate project activities. The world’s largest harsh water floating, production, storage and offloading (FPSO) vessel, with superior seakeeping and long-term processing capabilities. The TMS, comprising proprietary SBM Weathervanning and Swivel technology, presented a number of technological challenges in order to meet the European / UK Legislation. Need: Complete HVAC system & Customised product for FPSO Turret E-house . The new Glen Lyon FPSO measures 270 metres long by 52 metres wide. The Quad 204 Project will extend the life of the two fields, enabling them to continue production beyond 2035. It left Asian waters in early December 2015 and, following a short stop in Norway, arrived on field West of Shetland in June 2016. Without the skills and expertise of the UK supply chain, delivery of the Quad 204 project would not have been possible. The project was approved in July 2011 and is estimated to cost £3bn (approximately $5bn). Technip UK secured a €600m contract from BP and partners to develop the subsea infrastructure for the Quad 204 project. It has a liquid processing capacity of 47,800t a day (320,000 barrels a day), a storage capacity of one million barrels, and handles 49,300m³ a day of produced water. This project is expected to increase the Clair field’s life until 2050 and deliver up to 120,000 b/d at peak. With the fields’ redevelopment through the Quad 204 project, BP and co-venturers expect to unlock a further estimated 450 million barrels of resources, extending the life of the fields out to 2035 and beyond. BP's Quad 204 Project involves the redevelopment of the Schiehallion (one of the biggest UK North Sea Fields) and Loyal fields, located west of the Shetland Islands in Blocks 204 and 205 of the UK Continental Shelf (UKCS) at water depths between 300m and 550m. Delivered by Investis. BP’s Glen Lyon FPSO taking shape in South Korea. The Quad 204 project has involved construction of a purpose-built FPSO, the Glen Lyon, which is expected to process 130,000 barrels of oil a day at peak production. The FPSO’s layout and hull building specification, including the drawings, were provided by Corbett Marine. Photo from BP. Gas continues to be exported to the Sullom Voe Terminal (SVT) via the West of Shetland Pipeline System, while oil is delivered using shuttle tankers either to an onshore terminal or directly to markets in northern Europe. Train described the redevelopment’s subsea system as “one of the largest, if not the largest in the world.” The company worked with Wood Group Kenny on the subsea design engineering, various legacy equipment suppliers and Technip for installation and flexible pipe supply. The $1.2bn engineering, procurement and construction (EPC), optional transportation and commissioning assistance contract for the new North Sea field FPSO was awarded to Hyundai Heavy Industries in February 2011. The API 610 VS4 vertical sump pumps for the FPSO were supplied by Amarinth. The project has also seen a complete upgrade of the subsea infrastructure and the start of a major drilling campaign with up to 20 new wells planned. Expro received a seven-year contract from BP to provide vertical Xmas tree landing string for the installation of BP’s subsea completions. GBp *Market data delayed by 20 minutes. Located West of Shetland in the UK, the Quad 204 is an ambitious project to construct a new Floating, Production, Storage and Offloading (FPSO) unit to replace the existing Schiehallion FPSO. Quad 204 is a field redevelopment project located West of Shetland in the UK. An ST8 series sewage treatment plant and the inert gas generator package for the FPSO were supplied by Hamworthy, while five more separate water treatment facilities were supplied by Eng-Cad. The project primarily involves the replacement of the existing floating, production, storage and offloading (FPSO) vessel with a larger FPSO designed to accommodate new neighbouring field tie-ins, the development of additional wells and the installation of new subsea infrastructures such as production flowlines, dynamic and static umbilicals, risers and manifolds. 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